Advanced Auditing and Security for the Processing Manufacturing Sector  
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Advanced Auditing and Security for the Processing Manufacturing Sector

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When one food manufacturer has to contend with hundreds of recipes, ingredient variations, and multiple batches in a single production run, the possibilities for errors are enormous. Seemingly at odds, lean manufacturing principles call for productivity gains which are increasingly dependant upon speeding up the flow of sensitive data throughout the enterprise. This paradox is felt most significantly by thin margined formula-based food processors.

While discrete manufacturing systems are generally designed around a bill of material containing whole, or discrete quantities of materials (such as 1 axle, 2 tires), process manufacturing systems are driven by formulas (such as 90% water, 10% flavoring.) Process manufacturers usually blend or mix materials rather than cutting, shaping, or assembling hard goods. Hybrid manufacturers combine process and discrete components. A good example would be a cosmetic company that mixes a batch of lip stick bulk and fills the bulk into a base container (process manufacturing), then assembles this into a finished product with a packaging and label bill of material (discrete manufacturing).

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